Theoben Rapid Forum

Everything Technical About Rapid => Technical => Topic started by: m1chaelw on August 08, 2026, 07:29:54 PM

Title: Machining Cross Drilled Barrel Port
Post by: m1chaelw on August 08, 2026, 07:29:54 PM
Evening

Been thinking about machining up a blank and wondered if anyone had any tips / tricks for machining the barrel port.

I'm planning to use an undersize drill suitable for cross holes then open out , but it got me thinking about how to minimise the burr / how to debur ?
Got a couple of ideas on how to do this but thought I'd ask.

Any tricks that won't risk damage to the lands.

Cheers
Mike
Title: Re: Machining Cross Drilled Barrel Port
Post by: Ca_Varminter on August 08, 2026, 10:40:56 PM
Well for me...
I don't use a drill bit..
I use a sharp EndMill....
This will minimize burrs...
Take your time, Not a lot of down force needed..
Also Peck drill it... Drop the cutter down a small amount and back out...clear the chips

Then for the final check,
I also use a tapered diamond burr in a pin-vise.
To clean up the edges....
(https://photos.imageevent.com/scl_electronics/gun/air/websize/deburring-bit.jpg)

Good Luck,
Stuart